Cutting edge Manufacturing Unit
In House
R&D
40 In-house
Stringent QC
Hi-tech
Machinery
ISO Certified
Process
Manufacturing Process
1
Glass Loading & EVA Sheet Placement
Tempered, high-transparency solar glass is automatically loaded, and covered with the first layer of EVA (encapsulant) film.
2
Cell Cutting, Tabbing & Stringing
Cells are laser-cut using NDC technology to reduce stress and avoid micro-cracks. The half-cells are then tabbed and stringed automatically for better performance.
3
Robotic layup
Robotic arms accurately place the cell strings onto the EVA/glass layer, ensuring proper alignment and spacing.
4
Auto bussing & Tapping
production line and highly information-integrated production mode, Astronergy enables the monitoring
5
Second EVA & Backsheet Placement
A second EVA layer is placed over the cell array, followed by an automated backsheet application to seal the rear side of the module.
6
Lamination
The entire module sandwich is sealed in a vacuum laminator. Controlled heat and pressure bond the layers into a single durable structure.
7
Edge Trimming & Framing
Post-lamination, excess EVA and backsheet are trimmed. Aluminum frames are installed and sealed using automatic framing systems.
8
Junction Box Installation
The junction box, with integrated bypass diodes, is attached, soldered, and bonded. It is cured to ensure long-term protection against moisture and electrical leakage.
9
Sun Simulation & EL Testing
Each panel undergoes EL testing to detect hidden cracks, flash testing to measure electrical performance (Voc, Isc, Pmax), and Hi-Pot & grounding tests to ensure insulation and safety as per IEC standards.
10
Automated Sorting & Packaging
Modules are sorted by power bin and visually inspected. Robotic packaging systems stack and secure the modules for shipping, ensuring safe and damage-free delivery.
Advance Quality Control
Hail Impact Testing
Non-uniform Snow Load Testing
Module Breakage Test
Multi Level EL Testing
Potential Induced Degradation Test
LeTID Testing
Mechanical Load Test
Insulation Resistance Test
Visual Inspection
Sun Simulator
Wet Leakage Current Test
Robustness of Termination Test
Hail Impact Testing
Non-uniform Snow Load Testing
Module Breakage Test
Multi Level EL Testing
Potential Induced Degradation Test
LeTID Testing
Mechanical Load Test
Insulation Resistance Test
Visual Inspection
Sun Simulator
Wet Leakage Current Test
Robustness of Termination Test
